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DISCODAD3221 WAFER DICER

Automatic Dicing Saw

PRODUCT DESCRIPTION

The Disco DAD3221 Automatic Dicing Saw is used to cut wafers and glass substrates up to 6” in diameter. It is equipped with a 2 kW 40,000 r/m spindle that holds hubless blades. The dicer has a Y-axis indexing precision of 1 µm (Pitch error of 5 µm), and X-axis positioning precision of 1 mm, with a maximum feed speed of 800 mm/sec. The total vertical stroke is 32.2 mm, with 1 µm indexing precision. The maximum rotational range is 90°, with 0.08° steps.

PRODUCT HIGHLIGHTS

High Productivity

 Because image recognition functions, such as auto alignment, auto focus, auto kerf check, are installed as a standard specification, it is possible to minimize operator labor costs.

Improved functions and operation

The high-speed, high-accuracy NCS (Non-Contact Setup, optional) reduces blade height measurement time for the processing table by 74%. Further processing quality stabilization is achieved through improved measurement accuracy. In addition, the visibility during kerf check was improved by enabling microscope ring light three-channel switching.

Ease of operation
  • XIS (Extended Interface System)
    Operation buttons are consolidated on the microscope screen.
  • Wafer mapping
    The processing status is displayed visually in the same way as fully automatic equipment.
  • Log viewer
    Analog data is displayed in a graph and equipment data is more easily visualized.
  • Help viewer
    Troubleshooting is displayed when an error occurs to achieve quick and accurate recovery support.
  • Automatic alignment, Autofocus, Automatic kerf check

APPLICATIONS

  X-axis

 Cutting range : 160 mm

Cutting speed : 0.1~800 mm/s

 Y-axis

Cutting range : 162 mm

Index step : 0.0001 mm

             Index positioning accuracy :  0.005/160 mm

  Z-axis

Max. stroke : 32.2 mm(Φ2 inch blades)

Moving resolution : 0.000002 mm

Repeatability accuracy : 0.001 mm

Max. rotating angle : 320 degree

 Spindle

Revolution speed range : 3,000 ~ 40,000 min-1